菌型叶根动叶片叶根叶冠内径向的加工

菌型叶根动叶片是一种新型的动叶片,采用数控铣加工叶根内径向面时留0.1~0.2mm余量,然后在进行叶根内径向磨削,叶冠直接加工到位,没有后序磨削加工,由于叶根叶冠在加工过程中不是一次装夹完成的,根冠存在一定的落差,在后续的装配中容易产生配合间隙,无法达到要求。文中介绍了一种新的加工工艺,解决了这一问题。     

Abrasive waterjet micro-machining of channels in metals: Comparison between machining in air and submerged in water

Abrasive water jet technology can be used for micro-milling using recently developed miniaturized nozzles. Abrasive water jet (AWJ) machining is often used with both the nozzle tip and workpiece submerged in water to reduce noise and contain debris. This paper compares the performance of submerged and unsubmerged abrasive water jet micro-milling of channels in 316L stainless steel and 6061-T6 aluminum at various nozzle angles and standoff distances. The effect of submergence on the diameter and effective footprint of AWJ erosion footprints was measured and compared. It was found that the centerline erosion rate decreased with channel depth due to the spreading of the jet as the effective standoff distance increased, and because of the growing effect of stagnation as the channel became deeper. The erosive jet spread over a larger effective footprint in air than in water, since particles on the jet periphery were slowed much more quickly in water due to increased drag. As a result, the width of a channel machined in air was wider than that in water. Moreover, it was observed that the instantaneous erosion rate decreased with channel depth, and that this decrease was a function only of the channel cross-sectional geometry, being independent of the type of metal, the jet angle, the standoff distance, and regardless of whether the jet was submerged or in air, in either the forward or backward directions. It is shown that submerged AWJM results in narrower features than those produced while machining in air, without a decrease in centerline etch rate.     

摩擦副表面气膜屏蔽微细电解加工微织构及摩擦性能分析

采用气膜屏蔽微细电解加工方法在金属平面副、圆柱副表面加工不同阵列形貌微织构。通过试验将该方法与微细电解加工的微织构尺寸精度、表面质量、摩擦性能进行对比，研究结果表明，气膜屏蔽微细电解加工的微织构相比微细电解加工方法加工的微织构平面副及圆柱副凹槽深径比分别提高了约45.6%和25.8%，改善了加工的定域性，提高了加工精度。进一步的摩擦磨损试验结果表明，相较于微细电解加工方法，气膜屏蔽微细电解加工出的平面副及圆柱副微凹槽的表面摩擦因数分别减小了13.6%与16.2%，表面摩擦性能得到了提高。     

Influence of additive materials on the roughness of AISI D2 steel in electrical discharge machining (EDM) environment

The quality of the machined surface resulted from the electrical discharge machining (EDM) environment is not efficient according to the previous studies. One of the significant problems is the impedance of dielectric fluid, where it is contributing to focusing the plasma channel in a limited area. Hence, this behavior leads to appearing deep craters on the machined zone. The researchers have attempted to enhance the average of surface roughness by employing powder particles or surfactant as the additive materials in the dielectric fluid. Unfortunately, these studies did not present a comparison between these additive materials in this environment. Therefore, the present study aims to compare the performance of the average of surface roughness (R_a) for AISI D2 steel by utilizing Nano chromium powder (NCP) and Span-20. The present work has proved that the behavior of the average of surface roughness for this steel is dropping at the maximum level of Nano chromium powder concentration and pulse duration as compared to the behavior with the Span-20. Moreover, the best roughness was produced by this steel with Nano chromium powder at 2 g/L and 20 μs for this powder and the pulse duration.     

Structural properties of nanocomposites based on resole-type phenol-formaldehyde oligomers and detonation nanodiamonds

Using the methods of infrared spectroscopy (IRS) and X-ray photoelectron spectroscopy (XPS), it was shown that short-term high-energy machining of detonation nanodiamonds (DND) leads to structural changes in the crystal structure and functional composition of the surface layer on particles. The possibility of spontaneous formation for stable colloidal systems with a narrow size distribution of mechanically activated DND in phenol-formaldehyde oligomers (PFO) was established. By molecular spectroscopy it was revealed that π → π* interactions of the aromatic rings of PFO are caused by orientational phenomena as a result of hydrogen bonds between an activated DND surface and functional groups of PFO. The effect of DND concentration on the curing reaction parameters ofpsgr the phenol-formaldehyde oligomer was determined by differential scanning calorimetry (DSC). The concentration effect of mechanically activated nanodiamonds on the physical and mechanical characteristics of a composite material based on phenol-formaldehyde binder and polyamide paper (Nomex) was studied. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48582.     

Suppression of diamond tool wear in machining of tungsten carbide by combining ultrasonic vibration and electrochemical processing

As an important ceramic material, tungsten carbide (WC) is utilized as the typical mold in precision glass molding, which has replaced conventional grinding and polishing to provide a highly replicative process for mass manufacturing of optical glass components. Ultra-precision grinding, which is time consuming and has low reproducibility, is the only method to machine such WC molds to high profile accuracy. Although diamond turning is the most widely used machining method for fabrication of optical molds made of metals, diamond turning of WC is still considered challenging due to fast abrasive wear of the diamond tool caused by high brittleness and hardness of WC. Ultrasonic vibration cutting has been proven to be helpful in realizing ductile-mode machining of brittle materials, but its tool life is still not long enough to be utilized in practical diamond turning of optical WC molds. In the current study, a hybrid method is proposed to combine electrochemical processing of WC workpiece surface into the diamond turning process. Cutting tests on WC using poly-crystalline diamond tools were conducted to evaluate its effect on improvement of tool wear and surface quality. Validation cutting tests using single crystal diamond tools has proven that the proposed hybrid method is able to significantly reduce the diamond tool wear and improve the surface quality of machined ultra-fine grain WC workpiece compared to ultrasonic vibration cutting without electrochemical processing.     

冷处理和深冷处理在渗碳齿轮件中的应用

通过分析18Cr2Ni4WA和20Cr2Ni4A钢的冷处理和深冷处理工艺过程,经试验确定合理的工艺参数后应用于渗碳齿轮件的实际生产中。结果表明,冷处理和深冷处理后渗碳层表面硬度提高3~5 HRC,并可有效增加淬硬层深度。     

基于模糊故障树的数控龙门铣床加工误差分析与试验

针对数控龙门铣床加工中出现的平面度误差问题进行研究与改进,分析工艺系统因素产生的误差,建立加工平面误差的模糊故障树,通过下行法对其进行简化分析,定性分析影响加工平面度误差的最小割集,运用模糊隶属函数定量分析顶事件的发生概率及底事件的发生概率重要度,确定主要因素为工作台形位误差、定位元件误差、热变形等。使用激光测量技术对安装的工作台平面进行矩形布点测量,根据采集数据建立基于最小二乘法的数学模型,运用Matlab软件定性分析平面度的评定,并对超差区域进行改进,最终实现了机床装配与使用要求。     

基于敏感度分析的机床关键几何误差元素辨识与评定

为了正确识别和判定机床关键几何误差元素对机床精度设计的影响,以PCV-620立式加工中心为研究对象,采用多体系统理论建立机床空间误差模型,从而得到机床几何误差元素与机床精度之间的关联函数。对空间误差模型进行灵敏度分析,获得机床各运动方向的局部灵敏度系数,完成机床关键几何误差元素的初步辨识。以局部灵敏度系数为基础,提出一种与局部灵敏度系数和工作空间中任意位置处的几何误差元素值相关的全局灵敏度系数计算方法,将其作为机床关键几何误差元素的辨识和评定标准,分析得到PCV-620立式加工中心的关键几何误差元素包含3项定位误差、3项垂直度误差和5项直线度误差。     

An investigation on machinability assessment of Al-6XN and AISI 316 alloys: an assessment study of machining

This work presents machinability assessment of AL-6XN super austenitic stainless steel alloy. Cutting forces, surface roughness, work hardening tendency and tool wear were analyzed. The assessment was conducted based on a comparison between the AL-6XN alloy and the well-known alloy in the machining field AISI 316. Finite element analysis (FEA) study was also conducted and used in this assessment. Experimental results showed maximum increase of 70% and 57% in the feed and normal forces of the AL-6XN alloy, respectively. Maximum increase in the work hardening tendency of 59% was recorded for the AL-6XN alloy while only 29% was recorded for the 316 alloy. The roughness analysis recorded an increase of 186% for the AL-6XN alloy compared to the 316 alloy. Tool wear analysis revealed the build-up edge formation, severe chipping, flank and crater wear (CW) during cutting AL-6XN alloy whereas small chipping, flank and CW were noticed during cutting 316 alloy. FEA study showed when the AL-6XN alloy machined using 65 and 94?m/min cutting speeds, the increases (compared to the 316 alloy) were: 12% and 8% in plastic strain; 20% and 20% in stresses; 48% and 100% in residual tensile stresses; 22% and 92% in residual compressive stresses, respectively.